Steel Fabrication · Solar

Rooftop Solar Structure

Engineered steel mounting systems for RCC and metal rooftops — corrosion-resistant, wind-rated to 215 km/h, and built for fast installation and decades of dependable service.

ENSOL rooftop solar mounting structure installed on a commercial roof
RCC Rooftop Solutions

RCC rooftop solar structures

Your rooftop solar plant is only as dependable as the steel beneath it — and on RCC (concrete) roofs that foundation matters most. ENSOL engineers RCC rooftop mounting systems to suit every roof condition, balancing cost and durability so you get exactly the strength your project needs, with no over-specification or compromise. Built to handle India's wind, heat and monsoon loads, our RCC structures deliver dependable, low-maintenance performance across a long service life. Explore the range below.

ENSOL RCC Basic Mount rooftop solar structure

RCC Basic Mount

A reliable, cost-effective mount for straightforward RCC rooftop arrays. Its simple, modular design assembles quickly and can be relocated with ease, delivering dependable strength and long-term stability without unnecessary complexity — the right support exactly where it's needed.

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ENSOL RCC Walkway Standard rooftop solar structure with maintenance access

RCC Walkway Standard

Integrated walkways make panel cleaning and maintenance safer and faster, giving crews convenient access to elevated arrays. Easier upkeep keeps the system running at peak efficiency and protects energy output over the long term.

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ENSOL RCC Bifacial Optima elevated rooftop solar structure

RCC Bifacial Optima

Engineered for bifacial modules, with a layout that keeps the rear face exposed to reflected light while minimising shading and hotspots. The result is higher generation from both surfaces and longer, more consistent module life.

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ENSOL RCC Custom Fit rooftop solar structure for irregular roofs

RCC Custom Fit

A bespoke solution for complex layouts and special structural needs. Each system is engineered and load-checked to your roof's exact geometry and site conditions, ensuring a seamless installation that stays resilient for the long term.

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Overview

Built to outlast the panels it carries

What it is

A rooftop solar structure is the engineered steel framework that holds photovoltaic modules at the optimal tilt above a roof, transferring wind, seismic and dead loads safely into the building structure. ENSOL fabricates these systems for industrial, commercial and residential rooftops, in both RCC-ballasted and metal-roof clamp configurations.

Why it matters

The mounting system determines how safely and how long a rooftop plant performs. A correctly engineered structure protects the modules through monsoon winds and decades of exposure, while a poor one risks uplift, corrosion and costly downtime. The structure is the foundation every other component depends on.

Engineering quality

Every member is sized to the project's wind zone and roof type using IS 875 wind loading and IS 800 steel design, then fabricated under an ISO 9001 quality system with full material traceability. Drawings are wind-load checked before fabrication begins.

Performance & benefits

Designed for wind speeds up to 215 km/h with selectable 10°, 15° and 20° tilt for optimal generation, finished in GP or hot-dip galvanised coatings to suit the environment, and shipped with the clamps and fasteners your crew needs to install quickly and consistently.

Close-up of ENSOL galvanised rooftop solar mounting framework
Key Features

Engineered advantages

High Wind Resistance

Engineered and verified for wind speeds up to 215 km/h per IS 875, with uplift-resistant detailing.

Corrosion Resistant

GP and hot-dip galvanised finishes protect every member against moisture and coastal exposure.

Lightweight Design

Optimised sections keep roof dead-load low without compromising structural strength.

Easy Installation

Pre-engineered, pre-drilled members with matched clamps and fasteners speed up on-site assembly.

Low Maintenance

Galvanised steel needs little upkeep across its service life, reducing lifetime cost.

Long Service Life

Coatings deliver 15–25 years of dependable performance depending on grade and environment.

Technical Specifications

Specification sheet

MaterialStructural steel — MS / GI / hot-dip galvanised sections
Steel GradeIS 2062 E250 / E350 (project-specific)
CoatingGP (galvanised plain) or HDG; GSM matched to environment
Wind RatingUp to 215 km/h (IS 875 Part 3)
Tilt Angle10° / 15° / 20° fixed (custom on request)
FastenersHDG / SS 304 bolts, 4.6–8.8 grade, with mid & end clamps
Design StandardsIS 875, IS 800, IS 4759
Mounting TypeRCC ballasted base or metal-roof clamp
Expected Life15–25 years (coating dependent)
WarrantyUp to 25 years for Full HDGI builds

Specifications are indicative and customised per project requirement and site conditions.

Applications

Where it's used

Residential Rooftops

Homes and housing societies maximising unused roof area.

Commercial Buildings

Offices and retail with sizeable flat or sloped roofs.

Industrial Plants

Process plants offsetting high daytime power demand.

Warehouses

Large-span sheds ideal for high-yield rooftop arrays.

Schools

Educational campuses cutting recurring energy costs.

Hospitals

Healthcare facilities needing reliable, clean power.

Shopping Malls

High-consumption retail complexes and parking decks.

Factories

Manufacturing units with extensive shed rooftops.

Why ENSOL

A manufacturer you can build on

Strong Engineering

Code-compliant designs sized member-by-member.

Premium Steel

Quality structural steel from trusted mills.

Hot Dip Galvanized

Post-fabrication galvanising for true protection.

Fast Installation

Pre-engineered kits that install quickly.

Long Life

15–25 year service life by design.

Weather Resistant

Built for monsoon, heat and coastal sites.

Professional Manufacturing

ISO 9001 controlled, fully traceable.

Trusted Quality

NABL-tested galvanising and approvals.

Manufacturing Process

Drawing to dispatch, under one roof

  1. 01

    Design

    Layout to your roof and module plan.

  2. 02

    Engineering

    Wind, load and structural validation.

  3. 03

    Fabrication

    CNC cutting, drilling and welding.

  4. 04

    Galvanizing

    Hot-dip galvanising per IS 4759.

  5. 05

    Quality Inspection

    Dimensional and coating checks.

  6. 06

    Packing

    Marked, documented, export-ready.

  7. 07

    Dispatch

    Timely delivery to site.

  8. 08

    Installation Support

    On-site guidance for assembly.

FAQ

Rooftop structures, answered

Common questions from homeowners, EPCs and facility teams.

Both RCC (concrete) and metal/sheet roofs are supported. RCC roofs typically use ballasted or anchored bases, while metal roofs use clamp-based mounting matched to the sheet profile.

Rooftop structures are engineered for wind speeds up to 215 km/h, with the exact design verified against your site's wind zone per IS 875 Part 3.

Yes. Tilt angle, member sizing, coating and mounting type are all configured to your project drawings, loads and roof conditions.

GP suits low-moisture, easily maintained sites; hot-dip galvanised (HDG) is recommended for humid, coastal or high-exposure environments and offers the longest protection.

Expected service life is 15–25 years depending on coating grade and environment, with up to a 25-year warranty on Full HDGI builds.

Structures ship with matched clamps and fasteners, and ENSOL provides on-site installation support and guidance for assembly and erection.

Looking for a Custom Rooftop Solar Structure?

Share your roof type, module plan and site wind zone — our engineering team responds with a tailored design, drawings and pricing. Solar — Aditya · +91-99772-66990